The Universe of Surface Treatments for Precision Industrial Tooling

The range of processes used to take care of the ielts preparation di jakarta of engineered components is fairly wide and the results vary on a number of different factors, like the process, the coating mass media and the substrate surface area. If the universe of surface treatments were to be categorized according to two criteria - the first being that the metallurgy made by the process is equivalent and the second being that the gear used to implement the process is related - then all surface treatments can be classified into one of six categories:


Heat treatments affect the entire volume of the substrate material and extend to the top region. Heat treatments can be performed either in atmosphere or in vacuum pressure chamber.


Case hardening processes produce a hardened case layer INSIDE of the surface of a substrate by thermally-driven diffusions of species, such as C, N, or B. The case process can be implemented in a salt bath at atmospheric pressure, an increased pressure chamber (gas nitriding, carburizing) or a vacuum chamber (ion nitriding, carburizing).


Chrome plating, conversion covering and anodizing processes are accustomed to deposit coatings ON the substrate surface area, rather than inside it. All of them are chemical processes implemented within an aqueous media contained in a container at atmospheric pressure. A wide variety of metallic and metallic oxide coatings could be deposited.


Plasma spraying is used to build solid coatings ON the surface and there is always a distinct interface between the coating and the substrate. Plasma spraying can be carried out in surroundings at atmospheric pressure or in a low-pressure chamber and is normally used to deposit heavy metallic or oxide coatings.


Physical vapor deposition can be used to deposit slim hardcoatings ON the substrate surface area. A limited variety of metallic nitride, carbide, oxide and diamond-like carbon coatings can be deposited. A vacuum environment is necessary.


Unlike all common treatments, IBED is a physical - instead of a chemical or thermal - process. The temperature rise during processing could be kept below 200 degrees Fahrenheit so no thermally-induced volumetric adjustments in mass properties or physical dimensions are produced. IBED processing combines the advantages of thermal diffusion processing and regular coating technologies because the coating atoms first penetrate In to the substrate to form a case layer in the surface, and are GROWN OUT from this case layer as a thick coating. Driven in kinetically instead of thermally, IBED coatings are "ballistically bonded" to the substrate, hence forming a metallurgical bond that is much stronger than a mechanical or Van der Waals bond. And because the IBED process is kinetically powered, solid solubility limits can be exceeded which may be the mechanism that allows deposition of a variety of types of coatings on just about any substrate material.